Takeoff & Estimating — Electrical & Low-Voltage

Lightning Protection System

Air terminals, conductors and grounding that route lightning safely to earth.

Quick Answer

A lightning protection system gives a lightning strike a controlled path to ground. It consists of air terminals on the roof, conductors that bond them together, down conductors along the structure and a grounding system. Estimators take it off in linear feet of conductor and EA of terminals, bonds and ground electrodes.

The Full Picture

The aim of the system is not to prevent a strike but to control it. A National Weather Service facilities directive puts it this way: the system's intention is to provide preferred paths for lightning discharges to enter or leave the earth without damaging the facility or injuring people. Air terminals, often called lightning rods, intercept the strike. Conductors carry the current along the roof and down the structure, and a grounding system disperses it into the earth.

Installation practice follows NFPA 780, the standard for lightning protection system installation, together with product listings. NFPA 780 is the standard most specs cite, and the edition and any local requirements come from the project documents. The design may be shown on the electrical drawings or delivered as a separate specialty drawing from the system supplier. Many projects carry it as a specialty subcontract, so scope is often defined by the spec section for lightning protection, not by the electrical plans.

On the documents, look for a roof plan showing air terminal locations and the roof conductor, a grounding plan showing electrodes and any ground ring, building elevations or details with down conductor routes, and a detail sheet for connections to steel, roof equipment and the ground system. The takeoff units mix length and count. Conductor is taken off in LF, including roof loops, down conductors and ground rings. Air terminals, bonds to roof equipment and steel, splice and connection hardware, and ground rods or plates are counted EA.

Common mistakes are measuring only the roof and omitting the down conductors and ground ring, missing bonds to metal roof equipment and rooftop units that the detail calls for, and ignoring roof conditions. Penetrations and attachments to the roofing system should be coordinated with the roofer, so a roof warranty is not affected, and ground-level work needs excavation and backfill from the site scope.

Real Examples

→Worked takeoff: roof loop, down conductors and ground ring: A building is 120 ft by 80 ft and 45 ft tall. The roof conductor runs around the roof edge: 2 x (120 + 80) = 400 LF. Four down conductors run the full height: 4 x 45 = 180 LF. A ground ring sits 10 ft outside the walls, so it measures 140 ft by 100 ft: 2 x (140 + 100) = 480 LF. Conductor totals 400 + 180 + 480 = 1,060 LF. Four ground electrodes at the down conductors are counted EA, with the air terminals counted from the roof plan.
→Roof equipment bonding: The roof plan shows 5 rooftop units and 3 exhaust fans within the protected zone. The estimator counts bonds to each piece of equipment per the detail, 8 in all, along with the air terminals the detail calls for beside them.
→Specialty subcontract: The electrical drawings carry only a note that lightning protection is by a specialty subcontractor under the spec section. The estimator carries a subcontractor quote or allowance, not a takeoff, and notes the exclusion.

Common Misconceptions

People assume: Lightning rods stop lightning from striking the building.

Actually: The system does not prevent a strike. It gives the strike a preferred path to ground, which is the purpose the NWS directive states for a lightning protection system.

People assume: The roof layout is the whole takeoff.

Actually: The system also includes down conductors and the grounding system. Leaving them out is the usual cause of a short estimate.

Does MeltPlan Solve This?

Partially — adjacent

Roof conductor lengths, down conductor runs and terminal counts are measured from roof plans and details, and MeltPlan's takeoff service covers that measuring: AI pulls quantities from the plans, and US-based experienced estimators review and adjust them. System design, subcontractor scope and coordination with the roofing trade stay with your team.

Get roof conductor and terminal counts from your plans →

Frequently Asked Questions

What are the parts of a lightning protection system?

Air terminals on the roof, conductors that connect them, down conductors along the structure, and a grounding system. Bonds tie in metal roof equipment and structural steel.

Which standard covers lightning protection installation?

NFPA 780 is the standard for installation of lightning protection systems. Specs usually cite it, along with product listing requirements. The project documents state the edition.

How is a lightning protection system taken off?

Conductor is taken off in linear feet for roof loops, down conductors and ground rings. Air terminals, bonds, connectors and ground electrodes are counted EA.

Is lightning protection part of the electrical scope?

Often it is a specialty subcontract under its own spec section. Check the specs and drawings for who furnishes and installs it.

Related Terms

More Takeoff & Estimating — Electrical & Low-Voltage Terms

Sources

  1. NWS Manual 30-4106: Lightning protection, grounding, bonding, shielding and surge protection requirements
  2. NFPA 780: Standard for the Installation of Lightning Protection Systems
  3. NFPA 70: National Electrical Code

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