Takeoff & Estimating — Roofing, Envelope & Finishes

Roof Deck

The structural surface that carries insulation and roofing.

Quick Answer

A roof deck is the structural surface spanning the roof framing that supports insulation and the roofing system. It is usually corrugated steel, wood panels or boards, or concrete. Estimators measure it in square feet of roof area, deduct or note openings, and carry edge angles, closures, fasteners and framing separately.

The Full Picture

The deck is the base layer of the roof assembly. Steel deck is formed sheet steel in profiles that vary in depth and span, wood decks are plywood, OSB or plank over joists or rafters, and concrete decks are cast, precast or poured over forms or metal deck. The Steel Deck Institute says it has provided industry standards for steel deck since 1939, and its standards are the reference for steel deck design and installation. Which type applies depends on span, loads, fire rating and the roof system above.

Install variants change the takeoff. Steel deck is laid in sheets of set coverage width and lengths, attached to the framing by welds or fasteners with side-lap fasteners, and finished with closures, ridge and valley plates and edge angles. Wood decks are measured in SF by panel thickness, with blocking and fasteners at the framing. Concrete decks are priced by CY or SF by thickness under the concrete scopes, with reinforcement and forms carried separately. The roofing sits above insulation and cover board, so the deck's slope and flatness affect the layers on top.

The unit is square feet of deck, or squares, taken from the roof framing plan, structural sections and the deck schedule, which states the type, gauge or thickness and attachment pattern. Specs sit in Division 05 for steel deck (MasterFormat 05 31 00 is steel decking) and Division 06 for wood. Openings for skylights, hatches, roof-top unit curbs and drains are deducted and their edges framed, and during construction OSHA requires that roof openings be covered and marked HOLE or COVER when covers are used.

Pricing errors include mixing up deck gauges or profile between roof areas, forgetting extra deck at overhangs and canopies, and omitting the reinforcing at openings. The estimator should compare the structural drawing against the architectural roof plan, because they do not always show the same openings.

Real Examples

→Worked takeoff: steel deck sheets: A roof is 100 ft x 60 ft = 6,000 SF. It has one 4 x 6 ft hatch (24 SF) and two 6 x 8 ft curbs (48 SF each, 96 SF). Net deck area is 6,000 - 24 - 96 = 5,880 SF, or 58.8 SQ. Assume sheets cover 3 ft x 20 ft = 60 SF each. Then 5,880 / 60 = 98 sheets before waste, with closures and edge angles carried in LF.
→Wood deck: A canopy has 480 SF of plywood decking. The estimator carries 480 SF by panel thickness, and counts the blocking and edge fasteners separately from the panels.
→Opening check: The architectural roof plan shows 3 curbs, but the structural plan frames only 2. The estimator raises an RFI before carrying the deck and framing quantities.

Common Misconceptions

People assume: Roof deck is just the roofing material.

Actually: The deck is the structural layer under insulation and roofing. Roofing covers it. They are priced in different divisions, by different trades.

People assume: Deck quantity equals roof plan area.

Actually: Openings, overhangs, canopies and slope all change the real area, and edge angles, closures and fasteners are carried on top of the sheet count.

Does MeltPlan Solve This?

Partially — adjacent

Roof areas, canopy areas and the number and size of openings come off roof plans and structural sheets, and MeltPlan's takeoff service pulls them with AI and has US-based experienced estimators review and adjust them. Deck type, gauge, attachment pattern and waste stay with your estimating team.

Get roof deck areas and openings measured →

Frequently Asked Questions

What is a roof deck?

It is the structural surface over the roof framing that supports insulation and roofing. Common types are steel, wood and concrete.

How is roof decking measured?

In square feet or squares of roof area, with openings deducted or noted, and with edge angles, closures and fasteners carried separately.

Where is roof deck specified?

Steel deck is in Division 05 (05 31 00), wood in Division 06, and concrete in Division 03. The roof framing plan and deck schedule show type and gauge.

Is a roof deck the same as a metal deck?

A metal deck is one kind of roof deck, and metal deck is also used for floors. Roof deck can also be wood or concrete.

Related Terms

More Takeoff & Estimating — Roofing, Envelope & Finishes Terms

Sources

  1. Steel Deck Institute
  2. 29 CFR 1926.502: Fall protection systems criteria (Cornell LII)
  3. NRCA Roofing Guidelines glossary: Low-slope roofs

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